Friday, December 21, 2012

Wool Characteristics



Wool is an animal fiber produce by sheep. It is similar to human hair in that it grows from a follicle in skin similar in construction to ours and is similar in construction to our hair. It is composed primarily of a protein called keratin. The major elements found in wool are carbon, hydrogen, oxygen, nitrogen and sulfur (The Alden amos Big Book of Handspinning, pg.29). Although it is very like our own hair, it differs in ways that make it much more suitable for our use as spinners and we have fostered those differences in our domesticated flocks. Wool properties differ from different breeds of sheep. It is valued for its wide range of suitable uses, from carpets to clothing.

As the individual fiber leaves the skin, it is coated with yolk, a substance made up of sweat (called suint) and grease (called wool wax). Yolk forms a film over the fiber which protects it somewhat from the elements.

Each individual fiber of wool is enclosed by an outer sheath called a cuticle. This outer sheath is composed of three layers, the outermost layer being the semi-permeableepicuticle which is a waxy hydrocarbon sheath that is hydrophobic, shedding water yet allowing water vapor to pass into and out of the fibre through small pores. This absorption of moisture from higher humidity and release to lower humidity makes wool a great temperature regulator when moving from a dry warm indoor climate to a damp chilly outdoor one.

The cuticle is made of overlapping scales with ragged tips that point away from the root of the fiber. The friction difference in these scales, created by fiber movement, helps to repel dirt, moving it outward, away from the root toward the tip. This movement can also lead to felting. Scales of fibers entangle and interlock when juxtapositioned in the presence of soap, movement and temperature change. This creates a dense fabric called felt or wool blanket.

Knowing how to create or avoid felting is integral when processing and caring for wool. Cultural textile traditions have evolved based on regional wools' susceptibility to felting. In The Knitter's Book of Wool, Clara Parkes points out that Shetland wools are not as susceptible to felting and there is little role for felting in its region's fiber traditions, yet felting plays a heavy role in Icelandic fiber tradition and Icelandic wool felts easily.

Encased by the cuticle is the cortex which is composed of two types of cells,ortho-cortical cells and para-cortical cells, which are surrounded by a cellular membrane complex (CMP). The CMP hold the ortho-cortical and para-cortical cells in place on their prospective sides. It is composed of proteins and fats and held together by weak chemical bonds that are easily broken by abrasion, heat or strong alkali. The CMP runs throughout the entire fiber and can act a conduit for dyes and chemicals to pass into and out of the wool.

These two types of cells are found in varying amounts in different breeds of sheep and account for the amount of crimp in a fleece. In finer fibers, these cells are present in approximately equal amounts, each type on its own side of the cortex. They wrap around the interior of the fiber helically with the ortho-cortical cells always on the outside of the curve. Ortho- and Para-cortical expand differently when they absorb moisture, making the fiber bend. This creates the crimp in wool. Crimp adds bulk, trapping air between fibers, furthering wool's insulation properties. It also adds elasticity to fibre.

Each para-cortical cell, encased in CMP, contains multiple macrofibrils. These each contain multiple microfibrils which are embedded in a matrix. Microfibrils are composed of pairs of twisted molecular chains of proteins that are springlike in character. It is this helical structure of microfibrils that give wool its characteristic elasticity, flexibility and wrinkle recovery properties.

The matrix surrounding microfibrils is amorphous and hydrophilic, easily absorbing relatively large amounts of water without feeling wet. It is composed of high sulphur proteins which attract water molecules. As these high sulfur proteins in the matrix chemically bind to the hydrogen in water, the heat released from the breaking of hydrogen bonds causes wool to give off warmth. Wool can absorb up to 30% of its weight in water and can also absorb and retain large amounts of dye. The matrix is also responsible for wool’s fire-resistance and anti-static properties.

Coarse fibers often have a central tube of empty space called a medulla. It is spongy tube of air pockets that runs down the center of the fiber and stiffens the fiber. Kemp is a shorter straighter fiber that grows in varying amounts in different breeds. It is mostly medulla which makes it stiff and prickly. Kemp fibers pull moisture away from the sheep's skin and is found in larger amounts in regions with wet climates. Some breeds have a heavier predominance of kemp. Kemp does not take dye well and thus the dyed wool has lighter fibers running through it. This is generally an undesirable trait, however, some designs appreciate and incorporate the naturalistic appearance of these fibers.

Wool's insulating and moisture absorbing properties make it extremely comfortable to wear. Its chemical composition allows it to be easily dyed in a broad range of values and hues. Wool's flexibility, elasticity, resilience and wrinkle recovery properties lead to a broad range of textile design design. It's versatility of uses, based on the vast differences in fiber from individual sheep breeds, have made wool products one of the most valuable commodities throughout our history.

Friday, November 9, 2012

Dyeing in a catering pan


I got a message from a wonderful woman on Ravelry, about how to dye roving in the oven. This is valuable information to share, because, as I have mentioned before, dyeing in anything other than a mason jar or small steamer or pot is unpublished. So, thanks again Susan. The following instructions are me paraphrasing her:
  1. Dye in half-size catering stainless steel pans that are 4 inches deep. You can find them at a restaurant supply, relatively inexpensive. 1 pan holds about 2.2 lbs of fiber.
  2. Soak the roving in plain water, lay them in the pans and pour dye over them. It’s important to get the dyes through all the layers, so lift up some of the wool and pour dye on the lower levels and work your way upwards to the top layer.  If the pan is not running with dye water, the wool will soak up the colors next to it. The colors will blend where there are color changes, and the results are always interesting. Colors do not need to be analogous. Experiment with it, and not just the colors you think should blend well.
  3. After the dye is applied, use a citric acid solution. You can get the acid powder at Dharma Trading Company in 5 lb (or more) bags. 6 Tbs to 1 gallon. It turns out to be much cheaper than vinegar and it has no smell.
  4. Bake at 165 degrees for 1 hour 45 minutes from a cold oven to turning it off.
The key to good lasting dye is to let the item cool slowly. It seems to give it extra time for the wool to soak in.

I would like to add that, I dyed my cottons and linens this past summer in a long wrapping paper storage bin. It didn't involve heat, just a 24 set before rinsing. I did hand painting and laid the yarn, all the same pattern, side by side. I then covered the bin with its lid and let it set. It was a variation on what I had been doing, which was wrapping each skein in saran wrap. This saved loads of wrap and was just easier. Wrap does work if you are not dyeing in bulk.

Thursday, November 8, 2012

Dyeing Roving in my Kitchen


Cool down period can take 3 or more hours.
So I am dyeing roving today (Actually it is top, not roving). I dyed it yesterday and will probably be dyeing all week. I have only been dyeing yarn up to this point. Obviously I love it. I  sold my cottons and wools at our local farmers market this summer and took a carding class at the Taos Wool Festival.

So now all I can think about is dyeing roving. I have done my research. I've read many books, reviewed many youtube videos and bought a few videos. None of these dealt with the issue of dyeing in bulk.

Would you mind telling me about your set up? I really like my Greener Shades dyes and am more interested in dyeing roving, carding it into batts and then spinning it, than I am about batch dyeing yarn.

My set up for immersion dyeing is several 8-12 quart pans on my stovetop (yes, they are designated for dyeing, not food). (By the way, this is the basic way I dye yarn, the exception is that I do a 2-3 step gradiation of dyeing 2/3 of the yarn into one pot and then dyeing the un-dyed bit in another pot.)
  1. I soak in a vinegar water bath(1:4 ratio) for 1/2 hour (Longer for non-superwash).
  2. I place the damp tied roving into a pot of super hot salted and vinegar water (1/4 C) to which I have just added my dye stock, less hot than most because my boiling point is lower at 2 miles above sea level.
  3. I simmer for about 20 minutes until exhausted and add a bit more vinegar if not exhausted after 30 minutes. During this hot water phase, I gently move this roving with a chopstick or tongs to keep it off the the bottom and to try to open up any pockets of denseness.
  4. I remove the pot from the stovetop and let it cool down, 3 - 10 hours, depending on if I'm done for the day.
  5. I squeeze excess out water and place the roving a rinse bath of same temperature water with a squirt of dish soap. I gently squeeze it a few times, then place it in a final rinse bath and repeat. It has exhausted so I am basically getting the vinegar smell out here.
  6. I squeeze excess water out again and put it in my spinner to get it to a just damp state and then hang it to dry for 2 days. I am then ready to card these solid colors into batts.
My roving today is Superwash Merino. I am dyeing in 8 quart wal-mart broth pans. I have an old turkey roaster that I haven't used yet. I haven't dyed in the oven yet.  I've tried the microwave for yarn and it went well, but I want to dye in bulk. I would really like to dye about 200 to 400 lbs twice a year. I'm willing to try anything to dye faster. My true passion is carding and spinning.
Finished batt
My issues so far are as follows:
  1. I'm fearful of felting if I change up my method
  2. Resisted areas (Do I need the Ties?)
  3. Is there a better way?
  4. Are my pots to small for 200 grams of roving?
I want to dye in amount over 200 grams
When I dye in those amount, the color resists at the ties and in side dense areas.

Advise from Ravelry was to use giant pots for immersion or use them to handpaint and steam (Thank you Evil Genius Dye Lab). More advise from Wild Onion Studio recommended I not tie my roving, cut out my second rinse, have larger pots for the amount of roving so there is more room, and not squeezing out water as I go from one stage to another. I will take all of this advise and post again, my new routine when I have it down.

Sunday, November 4, 2012

New Fiber to Spin

Superwash Merino ready to dye and spin (or spin and dye)
I've got this huge basket of superwash merino to spin. It's not my next project, as I have about 4 more before I get to this, but I am super excited.

I have about 20 lbs of it and am trying to decide the colors I will dye it. Most likely the colors will be old gold, warm red, electric blue, slate blue, orange, green, cool red, violet, turquoise, olive green, navy and dark brown. I also need to decide how much of each to dye. I want to be able to create some art batts as well as some regular batts for spinning. I will need to dye some nylon (Louet's Fake Cashmere or Icicle) of similar colors to make sock yarn batts. Maybe I can dye the nylon some of these colors and the wool other colors to get some nice blends. Come to think of it, I need more fiber.

Wednesday, October 31, 2012

Handspun Suri Alpaca

Hand dyed and handspun, 2 ply yarn, 80% suri alpaca and 20% merino
I finished this last night. It took a very long time, as it was hand washed, hand dyed with natural dyes, and then hand spun. This is just over 420 yards.

Tuesday, October 23, 2012

Handpainted Cotton and Linen Yarns



Drying hand painted cottons and linens
These were some commercially spun yarns that I hand dyed to sell at our local farmer's market this summer. Many people asked me if I was doing my laundry when I was sitting in the sun outside my garage rinsing out the exhausted dyes.

Crested Butte Farmer's Market


Drying hand painted cottons and linens


Crested Butte Farmer's Market booth

 Some images from the farmer's market this summer. I sold in bulk quantities. Next summer, I will sell in smaller amounts.